Cheers @Dcal. I'm trying to reproduce a factory panel as close as I can, hence the need for the 1" bead. The marking I'm getting isn't where the male die bottoms out, it's down either side of the bead where the square shoulder digs into the metal. I will try to remember to take a photo. Getting my existing die rounded off might work, but I'm always reluctant to start messing with something that currently does the job, albeit a bit messily, if I have the option of getting another made at a reasonable cost. Just because if I make a mess of the alterations, I've gone from a messy job to no job at all. Round Bead Dies: The round dies are used in manual or electric bead rollers. It helps to design a metal sheet in the desired shape. It also enables strengthening the final product effectively. These bead dies are usually made from nylon, steel, and aluminum. We provide dies in bead sizes from ½ - 1ʺ. Our round bead dies are used to stiffen 16-gauge aluminum and 18-gauge mild steel sheets. Custom Orientations: Our specialty bead rolling forming dies are available in various orientations like 45-degree, 140 degrees, and 90-degree dies. This helps in forming versatile grooves, and lines during the sheet-forming operation.

Precision custom metal work is much easier when you have the right tools to get you started. We have many bead roller accessories to do more than what's possible with freehand methods. Metal forming dies will help you create deep channels, flanges and style lines in different sizes. With a bead roller fence, you'll have a guide for perfectly straight lines or offsets. Special kits will help you make steps, raised beads and other common automotive metal shapes. We know that people have different preferences and needs for metal working. That's why the Eastwood R&D team has developed several sheet metal bead roller options for various parts. Our manual bead rollers come in small and large sizes to mount on a workbench, vise or stand. For some extra power and more control over your creations, try an electric bead roller that comes with a stand and foot pedal control. There are also tube bead rollers for creating lines and cylinders. Each model can be used on steel, aluminum, stainless steel, copper and other common metals. Adrian Casados, a highly respected figure in the metal shaping community, expressed his excitement about the collaboration, stating, “The Woodward Fab Adrian Casados Professional English Wheel is the culmination of years of experience and expertise. I am thrilled to bring my knowledge to this exceptional tool, which will undoubtedly empower metal shapers to achieve unparalleled results.”The Woodward Fab Adrian Casados Professional English Wheel is a testament to the company’s commitment to providing top-quality equipment for metal fabricators, enthusiasts, and professionals. It combines Woodward Fab’s renowned craftsmanship with the expertise and insights of Adrian Casados, resulting in a product that meets the exacting standards of even the most discerning metal shapers.

Highly Reliable: We use nylon, aluminum, or mild steel to manufacture the bead roller dies, therefore, our dies are chemically resistive and rust-proof. Our bead rolling machine enables a swift transformation of sheet metal into curves and cylinders. Below are some guidelines, which will help in improving the sheet metal design using any of our bead rollers.Woodward Fab remains committed to providing the highest level of customer satisfaction. With the launch of the Adrian Casados Professional English Wheel , the company continues to deliver innovative solutions that meet the evolving needs of metal fabricators and craftsmen. To learn more about the Woodward Fab Adrian Casados Professional English Wheel and its features, visit www.woodwardfab.com Note: While assembling the bead rolling dies on mounting shafts, the distance between rollers, and interruption-free rotational movement of the rollers should be tested. Periodic lubrication can enhance the performance efficiency of the roller forming dies. Enhanced Mobility: Equipped with smooth-rolling casters, the English Wheel offers easy manoeuvrability, making it suitable for professional workshops and hobbyist garages. It can be effortlessly relocated to accommodate different projects and workspace requirements. Items under 30kg will be shipped by either 24hr courier or 1st class Royal Mail depending on item and weight and size.

Bead Roller Dies: Bead roller dies enhances the working efficiency of the bead rollers. This roller dies are used to shape metal in a particular form. We offer dies such as flat bead dies, round bead dies, specialty dies, and step dies. Power Bead Rollers: These bead rollers help in fabricating sheet metal of the highest quality. The versatile design of these electric sheet metal bead rollers helps save time and ensures efficiency. We offer power bead rollers in 16 and 18-gauge capacity.Metal sheets can be hot rolled or cold rolled, therefore, the temperature sustainability of the rollers should be tested for cold and hot rolling operational temperatures. Manual Bead Rollers: Manual bead rollers are operated by crank or wheel. These are used for strengthening thin metal pieces for turning them into rigid parts. The rollers are constructed from high-quality steel and aluminum components, which makes them durable. Our manual bead roller model WFBR24M can be used to cut 16-gauge aluminum and 18-gauge steel. Exclusive Design: The collaboration with Adrian Casados brings an added level of expertise to the product’s design. The wheel features unique enhancements based on Casados’ deep understanding of metal shaping techniques, ensuring optimal performance and efficiency. Bead Rolling Kits: Bead rolling kits are designed to strengthen the metal parts. These kits can be used to strengthen several sturdy materials such as aluminum and stainless steel.

Superior Construction: The English Wheel boasts a rugged and durable frame constructed with high-quality materials to withstand the demands of heavy-duty metal shaping projects. It guarantees longevity, ensuring reliable performance for years to come. Precision and Versatility: The precision-machined anvil and upper wheel assembly deliver exceptional control and accuracy, allowing users to shape metal with unparalleled precision. The English Wheel suits various applications, from automotive restoration to custom fabrication. Woodward Fab, a renowned name in the metalworking industry, is thrilled to announce the launch of its latest innovation, the Woodward Fab Adrian Casados Professional English Wheel. Designed in collaboration with Adrian Casados, a leading authority on metal shaping, this cutting-edge tool is set to revolutionize the industry with its exceptional capabilities and unparalleled performance. Flat Bead Dies: This flat bar roller dies are used for flattening sheet metals. Made from durable materials like steel and nylon, these dies are available in sizes between 1/8ʺ - 1ʺ. Our flat bead dies help improve the shape and strength of a metal sheet.

Accessories

A bead roller is commonly used to make floor pans, but when the strenghtening beads are added the panels often warp because of the metal being stretched to form the beads. Pre-stretching the sheet metal with an english wheel prior to rolling beads has long been a practice of experienced fabricators who wanted panels to fit properly without oil canning. Now you can do the same high quality work without an english wheel by using these dies with your bead roller.